Advantages of Automatic Batch EPS Pre-expander
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Automatic batch EPS pre-expander is a kind of equipment which can automatically complete the procedures of measuring, loading raw material, heating, expanding and discharging. It is an ideal equipment for large and medium enterprises to produce light foamed products. The advantages of automatic batch EPS pre-expander are as follows:
-It is much faster than manual expanding, which means that you can produce more products in a shorter amount of time.
-It is very consistent, so you can be sure that each product will be the same as the last one.
-It is less labour intensive, so you will not need to hire as many staff to operate it. Overall, using an automatic batch EPS pre-expander can help to improve your business in a number of ways. If you are thinking about investing in one, then these are just some of the advantages that you can expect.
1. The whole process is controlled by computer, which is easy to operate;
2. The structure of the machine is reasonable and the performance is stable;
3. The heating system adopts hot air cycle heating, which can save energy and improve production efficiency;
4. Fully closed expansion chamber and efficient filter system can reduce pollution and improve working environment;
5. Pneumatic discharge door design can realize fully automated production line operation.
The EPS Pre-Expander is a batch type machine that automatically expands raw material beads (EPS/EPP) through steam heating, and is widely used as the first step in the production process of expanded bead products. The pre-expander is a key machine in the entire production line, and its performance directly affects the product quality and production efficiency of the whole line.
Types of Automatic batch EPS pre-expander
machines There are two main types of EPS pre-expanders: - Continuous pre-expanders - Intermittent pre-expanders Continuous EPS pre-expanders are always in operation, meaning they can operate 24 hours a day, 7 days a week. The EPS beads are continuously fed into the machine and expanded in a controlled manner. These machines are generally used for high volume applications.
Intermittent EPS pre-expanders are only operated when needed. The EPS beads are fed into the machine and expanded in a batch process. These machines are generally used for lower volume applications or when there is a need for more flexibility (e.g., different bead sizes).
EPS is widely used as building insulation material, but it is also used for many other purposes, such as packaging and flotation devices. It is a lightweight, rigid foam that has excellent thermal insulation properties.
EPS is made from expanding polystyrene beads. The beads are expanded with steam and then molded into the desired shape. There are two types of EPS pre-expanders: batch and continuous. Batch pre-expanders are the most common type.
They expand the beads in batches in a separate chamber before they are fed into the molding machine. Continuous pre-expanders expand the beads as they are fed into the molding machine.
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Tips for choosing Automatic batch EPS pre-expander
machine Here are some tips that may help you choose the right Automatic batch EPS pre-expander machine for your needs:
1. Know the different types of machines. There are two main types of EPS machines, namely, the automatic and semi-automatic machines. Each has its own set of advantages and disadvantages.
2. Consider the capacity of the machine. The capacity of the machine should be able to accommodate your production volume. If you have a small business, a semi-automatic machine may suffice. On the other hand, if you have a large-scale business, an automatic machine would be ideal.
3. Consider the features of the machine. The features of the EPS pre-expander will determine its efficiency and productivity. Some features to look for include automatic loading and unloading system, foam density control, temperature control, and others.
4. Consider the price of the machine. The price is usually determined by its features and capacity. Compare prices from different suppliers before making a purchase.
About EPS Molding Machine Supplier
China Longwell is a professional EPS Machinery Supplier and polystyrene machine manufacturer, We offer kinds of EPS machines, EPS molds, 3D panel machines, sandwich panel machines, assistant facilities and all kinds of EPS machine spare parts.
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Hangzhou Fuyang Longwell Industry Co.,Ltd
The EPS pre-expander is an automatic EPS machine and is used for expanding polystyrene beads (EPS) and it guarantees the superior performance of the EPS over time and the maximum quality in the EPS processing phase. Generally speaking, a highly efficient and high-quality EPS pre-expander is a fully automatic and reliable machine and it forms the basis of the further processing of expandable polystyrene (EPS).
Here is the content list:
l lWhat is an EPS pre-expander?
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l lWhat are the types of EPS pre-expander machines?
l lWhat are the technical advantages of the EPS pre-expander machine?
What is the EPS pre-expander?
Generally speaking, an EPS pre-expander machine is a certain kind of machine that makes sure the production line constantly get high-quality material and a steady repetitiveness of the production with reduced cycle times. The EPS pre-expander machine can also give the products(EPS) a minimum residual humidity, therefore ensure the quality of the products and the high effectiveness of the production. Another thing about an EPS pre-expander machine is that it can ensure the production line achieve availability to a broad range of densities. A high-quality EPS pre-expander are also equipped with Intelligent density control system that enables it to get timely density report and to automatically adjust parameters according to density tolerance, a closed expansion chamber and a pressure sensor control technology to realize stable foaming pressure, and an electronic weighing device attaches to the expansion chamber to realize real-time measurement and control.
What are the types of EPS pre-expander machines?
There are two types of EPS pre-expander machine that are used most often, which were continuous pre-expander machine and batch pre-expander machine. The main difference is that continuous EPS pre-expander machines expand polystyrene through continuous cycle operations and that batch EPS pre-expanders are performed in batches. Another difference is that continuous EPS pre-expander machines are allowed to achieve bead densities between 40g/litre and 15g/litre in the first expansion, but this kind of machines can also be integrated with the second expansion unit to achieve lower densities up to 10g/litre. The batch pre-expanders are specially designed to sacrifice continuity to obtain maximum uniformity and a wide range of material density, therefore in the first expansion, densities level are allowed to be between 100g/litre and 12g/litre. Also, the batch EPS pre-expanders can be integrated with a second expansion unit to achieve lower densities up to 8g/l.
What are the technical advantages of the EPS pre-expander machine?
The technical advantages of EPS pre-expander machine are various, for example, a reliable EPS pre-expander using PLC programmable controller and touch screen control, automatic electronic metering, automatic feeding, automatic temperature and pressure control of the barrel body, automatic induction material, all those devices are equipped inside of it to ensure the machine automatic cycle production. Secondly, EPS pre-expander machine is equipped with an electronic weighing system, photoelectric material level control system, so that the error levels of a correct grasp of the foaming material density and the uniform density of beads are all less than 3%. Another advantage that an EPS pre-expander have is that it has a barrel that adopts a fluidized bed dryer, which automatically pre-discharges after fluidization, drying, ball crushing, and automatic screening, and achieves the function of automatic material conveying fan in the solidification bin.
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When you're in the market for a soybean oil machine, understanding the various factors that influence pricing is crucial to making a well-informed decision. Whether you’re starting a new soybean oil production business or upgrading your existing equipment, the soybean oil machine price is a key consideration. In this article, we’ll break down the elements that affect soybean oil machine prices and guide you on what to look for before making your purchase.
But first things first…
What is a soybean oil mill machine?
A soybean oil mill machine is a specialized piece of equipment used for extracting oil from soybeans. This oil is used in a wide range of food products, cosmetics, and industrial applications. It is among the most widely consumed cooking oils globally.
A soybean oil mill machine typically works through either mechanical pressing or solvent extraction to separate the oil from the soybeans. The most efficient soybean oil plants use a combination of mechanical extraction and solvent extraction – this allows the extracted oil to retain its natural qualities while the manufacturer can maximise the oil yield from a given quantity of raw materials. Based on the approach you choose, you may have to invest in more than one extraction machine.
Key factors affecting soybean oil machine price
The price of a soybean oil machine can vary significantly depending on several factors. Let’s explore these key aspects to help you better understand the costs involved.
The type of machine you choose plays a big role in determining the price. The two main types of soybean oil machines are:
The size and capacity of the machine you need will directly impact the price. Smaller machines designed for home or small-scale use are generally more affordable, whereas larger machines capable of processing tons of soybeans per day come at a higher price.
If you're planning to run a commercial soybean oil mill, you’ll likely need a machine that can handle large volumes. Soybean oil mill machines that rely on the solvent extraction process are ideal for large-scale operations but come with a higher price tag due to their heavy-duty components and increased processing capacity.
The material used to manufacture the soybean oil machine is another crucial factor affecting the price. Machines made from high-quality, durable materials (such as stainless steel) are typically more expensive, but they offer longer lifespans and require less maintenance. On the other hand, machines made from lower-grade materials may be cheaper upfront but could cost more in repairs and replacements over time. As you source equipment to set up your factory, it’s important to balance cost with quality to ensure you’re investing in a machine that will stand the test of time.
Modern soybean oil machines often come equipped with automation and advanced technology to improve efficiency, reduce human intervention, and streamline the oil extraction process. Some machines include features like automatic feeding systems, temperature control, and real-time monitoring, which can help optimize production and reduce downtime. Machines with these advanced features tend to be pricier, but they can lead to cost savings in the long run through improved efficiency and reduced labour costs.
The region where you’re purchasing the soybean oil machine from can also influence the price. For instance, the soybean oil machine price in India may vary significantly from prices in other countries due to factors such as local manufacturing costs, import duties, and currency fluctuations.
What is the range for soybean oil machine prices?
The price of a soybean oil machine can range anywhere from a few thousand to several hundred thousand dollars, depending on the product specifications. On average, here’s a rough breakdown of what you can expect:
If you look for soybean oil machine prices in India, you can expect more affordable options due to cheaper manufacturing costs, including lower labor costs. Soybean oil machine prices in India typically range from INR 50,000 to INR 20,00,000, depending on the machine's capacity and features.
Tips for buying a soybean oil machine
Before you purchase a soybean oil mill machine, we recommend that you keep the following tips in mind to ensure you’re making the right decision:
Determine your production needs. Evaluate how much oil you need to produce per day. This will help you decide on the capacity and scale of the machine you require.
Choose a reliable manufacturer. Look for a reputable manufacturer with a track record of providing high-quality, durable machines. Kumar Metal Industries has earned a solid reputation for producing reliable and efficient soybean oil machines that cater to both small and large-scale operations.
Consider total operating costs. Beyond the initial purchase price, factor in ongoing costs like maintenance, energy consumption, and spare parts. Machines with higher energy efficiency and low maintenance requirements can help reduce long-term costs.
Check for warranty and after-sales support. A good warranty and after-sales service can provide peace of mind and ensure that you have support if any issues arise with your machine.
The soybean oil machine price is influenced by multiple factors, including the type of machine, its capacity, materials, technology, and where you buy it. Understanding these factors will help you make an informed decision that aligns with your business goals and budget. Whether you're buying a soybean oil expeller machine for a small-scale operation or a soybean oil mill machine for large-scale production, taking the time to choose the right equipment is an investment in the future of your business.
If you’re ready to purchase a high-quality, affordable soybean oil machine, we at Kumar offer a range of machines to suit your specific needs. Our expert team is dedicated to providing solid advice, reliable machines, and excellent customer support to help your business succeed.
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