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Electrofusion welding is the most common welding technique for joining HDPE pipes. Electrofusion fittings with implanted metal coils is placed around two ends of pipes to be joined, and current is passed through the coils. Resistive heating of the coils melts small amounts of the pipe and fitting, and upon solidification, a joint is formed.
SUNPLAST HDPE electrofusion fittings provide simple method of joining HDPE pipes in circumstances where butt fusion is not practicable, and they are commonly used for the construction and repair of water plumbing & gas distribution pipeline.
About HDPE electrofusion Coupler
HDPE electrofusion coupler, also called HDPE electrofusion coupling, is the most common & regular fittings that are used to join two lengths of poly pipe in a straight line, and it can also be used to join a long spigot fittings to a piece of pipe.
Made by 100% PE100 material, SUNPLAST HDPE electrofusion coupler can come with a size range from dn20~dn630mm. The diameter dn25mm to dn315mm can be in SDR11-PN16 bars, while the diameter dn355 to dn630mm in both SDR17-PN10 & SDR11-PN16.
The electrofusion coupling fittings are injection molded in one time, and conform to ISO-3,EN-3, AS/NZS , EN, EN ISO standard.
SUNPLAST keeps mass stock in demand for regular sizes, and customers’ urgent demand & prompt shipment request can be satisfied.
More brief details as below:
Product
HDPE Electrofusion Fittings, HDPE Electrofusion Coupler, electrofusion coupler, HDPE coupling, HDPE pipe coupler, coupler HDPE, HDPE coupling fittings, poly pipe coupler, HDPE coupling joint, HDPE electrofusion coupling, pe pipe coupling, electrofusion coupler price, electric fusion coupling
Specification
DN25~DN630mm
SDR/pressure ratings
DN25-DN315mm in SDR11-PN16
DN355-DN630mm in SDR17-PN10 & SDR11-PN16
Material
Virgin PE100 material
Manufacturing Process
Injection molded
Product Specifications
HDPE Electrofusion Coupler/Coupling: available from DN25 ~DN630mm
Pressure: SDR11-PN16 & SDR17-PN10
Material: 100% virgin PE100 material
Color: black color or blue color.
(Noted: the technical data is just for reference, some data may change, if you need exact data, then please contact us directly)
Our Product Range
As a integrated & experienced manufacturer & provider in China, SUNPLAST can supply HDPE electrofusion fittings in a diameter sizing from dn20mm to dn630mm. SUNPLAST HDPE electrofusion fittings include: HDPE electrofusion coupler, HDPE electrofusion reducer, HDPE electrofusion tee, HDPE electrofusion elbow 90 degree, HDPE electrofusion elbow 45 degree, HDPE electrofusion flange, HDPE electrofusion saddles.,etc
Here in SUNPLAST, all customers can find the best solution of fittings for their pipeline systems.
Unique features of SUNPLAST HDPE Electrofusion Fittings
Some of the unique features and advantages of SUNPLAST HDPE Electrofusion Fittings :
Barcode
All SUNPLAST electrofusion fittings come with barcode sticking on it. The installer just need to use welding machine scanner to scan the barcode, all welding parameter will be indicated in the welding machine automatically. This will make the welding process easily, and greatly reduce the welding costs & time.
Indicators
The pressure created by the expanding molten plastic in the jointing area inside the fitting during the electrofusion process will force out the indicator lugs. This is a visible sign that the necessary jointing pressure has been achieved.
Moulded-in welding parameters
Manual welding parameters are moulded into the body of all SUNPLAST electrofusion fittings. Information provided includes fitting size, material (PE80 or PE100), applicable pipe SDRs, weld parameters, and pressure ratings for gas and water applications.
Permanently marked batch number
The injection mould batch number is just one of numerous quality control identifiers on each SUNPLAST fittings. It is replicated on the fitting’s barcode.
FAQS
*What’s electrofusion?
A: Electrofusion is the combination of two words - electro - implying the use of electricity and - fusion - the joining of plastic pipe therough the application of sufficient heat to create melting. Electrofusion differs from other heat fusion procedures due to the method by which heat is applied. In typical heat fusion welding, the pipe or fitting surfaces are heated through contact with an electrically heated coated heater plate. With electrofusion, the joining interface is heated internally by a resistive heating element supplied with an electric current which melts the appropriate locations inside the fitting while it is held in contact with the piping. When performing this joining process, the fusion welding times will vary depending on the fitting, the pipe material and the sizes being joined. The use of an electrofusion box which supplies the correct electrical current for the fitting is always required to complete the weld. Both electrofusion saddle fittings and couplers are available. Electrofusion saddles and electrofusion couplers for sizes up to around 630mm pipe are commonly available for polyethylene (PE) materials. PPR electrofusion fittings are also available.
*What’s electrofusion couplings used for?
A: Electrofusion Couplings are designed toconnect two ends of High Density Polyethylene (HDPE) piping together in an electrofusion welding method,where butt weld cannot be performed.
*How does electrofusion jointing work?
A: Electrofusion is a method of joining plastic pipes by using fittings with built-in electric heating elements, which are used to weld the joint together. The pipes to be joined are cleaned, inserted into the electrofusion fitting and a voltage, of typically 40V, is applied for a fixed time depending on the size of the pipe and fitting being installed. The built in heater coils then melt the inside of the fitting and the outside of the pipe wall, which melts together to produce a very strong homogeneous joint.
* HDPE butt fusion fittings & HDPE electrofusion fittings, which one is better?
A: HDPE butt fusion fittings & HDPE electrofusion fittings, both are the most common used HDPE pipe fittings.
* Material Costs
The HDPE butt fusion fittings are regular much cheaper prices than HDPE electrofusion fittings. The HDPE pipes adopt butt fusion methods, no special coupler fittings needed , so less fittings will be requested, and much lower on material costs.
* Installation Costs
The HDPE electrofusion fittings can be welded in much simpler way, which can be used for the certain circumstances where butt fusion is not practicable. Less installation costs & labor costs for electrofusion, as well as electrofusion machine is much lower on prices.
* Reliability of Jointing
HDPE electrofusion fittings has a more reliable jointing than HDPE butt fusion fittings. The HDPE electrofusion fittings can weld in secondary times when a leak happens.
So, it is difficult to distinguish which one is better, because both of them reputes excellent performances. The HDPE electrofusion fittings can save installation costs and provider a more reliable jointing while HDPE butt fusion fittings are much lower on material costs.
Finally, it depends on the project size and type, and location of installation. Electrofusion fittings can be a better choice for smaller, tighter spaces where onsite welding is being used.
Contact Us
If you have any requirements on HDPE Electrofusion fittings, or any question on our fittings, please contact us freely. SUNPLAST has well trained staff who are available to address your needs and provide technical support to all sectors when needed.
We implement quality awareness and policy into all aspects of ISO En545 Ductile Cast Iron Di Gibault Joint Coupling for PVC PE Pipe research, production and management. At any time, we can not stop improving the quality of products and services. The requirements of users are always reasonable, and the dissatisfaction of users is the driving force of our improvement work. We take 'unity, pragmatism, integrity, and innovation' as the core corporate philosophy.
We are committed to becoming the best supplier in the Mechanical Joint Elbow, Pipe Dismantling Joint, Ductile Iron Pipe Fittings industry through professional technology and fast production processes. The company has introduced advanced production equipment from abroad and can provide customers with a complete set of services from development, design, production to sales. As a member of the era of commercial civilization online business, our company adheres to the cultural purpose of 'doing things with sincerity and being honest'. We believe that human is an important carrier of knowledge, and human resource management is an important part of enterprise knowledge management. To create more creative products, maintain high-quality products and update not only our products but ourselves so as to keep us ahead of the world, and the last but most vital one: to make every client satisfied with everything we offer and to grow stronger together.
Description
Gibault joints for PVC pipes provide a fast, leak-free, and reliable way to connect PVC pipes to transport water and sewage. Gibault joint is very suitable for reconnecting pipes after removing damaged pipes. The products could be coated with blue, black, red epoxy or according to customer requirements. Package is polywood case with bubble film for each item or at customers' request.
Technical Parameters
1-Drawing
2-Material Specification
Item No.
Item Name
Material
Specification
1
Sleeve
Ductile Iron
GGG50
2
End Ring
Ductile Iron
GGG50
3
Gasket
Rubber
EPDM
4
Bolt
Galvanized Steel
ISO898-1:
5
Washer
Galvanized Steel
6
Nut
Galvanized Steel
ISO898-1:
7
Cap
Plastic
3-Dimensions(mm)
Inch
DN
OD
L
Bolt No.
Bolt L
For more Gibault Joint For Pvc Pipeinformation, please contact us. We will provide professional answers.
2"
50
63
125
2
M12*180
2-1/2"
65
75
130
2
M12*180
3"
80
90
130
3
M12*190
4"
100
110
130
3
M12*210
5"
125
125
150
4
M12*210
5"
125
140
150
4
M12*210
6"
150
160
150
4
M12*210
6"
150
180
170
4
M12*240
8"
200
200
180
4
M12*240
8"
200
225
180
4
M12*250
10"
250
250
180
6
M12*260
10"
250
280
180
6
M12*260
12"
300
315
180
6
M12*260
The above drawings and parameters are for reference only, please consult us for exact data.
Features
1-PN10/16 working pressure
2-Equipped with galvanized steel bolts, nuts.
3-EPDM or NBR rubber seals.
4-Ductile Iron GGG50 with blue FBE coated
5-SIze Range from 2" to 12"
Certificates
Our Company is certified by ISO, ISO, Our products are certified by WRAS, Certificate of Origin and etc are all available in Ametek upon clients' requests
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer, our company was founded in
Q: Can I have my own logo on the product?
A: Yes, you can send us your drawing and we can make your logo,but it requires certain minimum order quantity
Q: Where's your nearest loading port?
A: Xiamen Port, China
Q: Is your product tested before shipping?
A: Yes, we will do pressure test on site for every item before packing.
Q: What is the normal lead time of your products?
A: For stock products, we will send goods to you within 1-2 days after receiving the payment.
If we do not have them in stock,It will take around 15-25 days after receiving deposit.
Q: Can I mix different models in one container?
A: Yes, different models can be mixed in one container, but the quantity of each model should not be less than MOQ.
We are the leading manufacturer of Repair PVC PE Pipe Gibault Joint with O Ring and Flat Gasket in China. Strict quality controls are in place to ensure the highest quality throughout the manufacturing process, and fulfill customer expectations. Our company employs professional technicians and adopts international advanced production technology and equipment. We strive to achieve international standards, apply modern management concepts, and create a new situation combining specialized production and diversified management.
The company is the world’s best Di Pipe Coupling supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.