Box Forming Machine can be used to assist in the packaging of various things including food products that are pre-packed and put in the boxes.
Examples of such are sweets, frozen foods, dry cereals or even biscuits and chocolates.
Chemical products like pesticides, fertilizers or washing detergents can also be packed in boxes made by this machine.
Products already packed in bags or bottles can be arranged in the boxes for easy transportation.
Special equipment is used to pack plastic or metal hardware into boxes after they have been analyzed.
The Box Forming Machine entails a great deal of benefits when it comes to the packaging industry. They include:
The total operating cost is hugely reduced when using the Box Folding Machine to fold boxes. Production time is reduced and minimal human labor is required to operate as compared to manual box folding.
Since the process of folding is automated, all parameters are put into consideration resulting in a very precise process.
Boxes of high quality lead to increased sales and high profit margins since they last longer and are strong.
The folding capacity of the Box Forming machine is higher than manual boxing and can also be adjusted.
This can counter high box demand and also indicate company growth since the capacity they can handle increases.
Besides, the overall folding time is greatly reduced by the high speed of the machine compared to doing it manually.
This can shift the company’s focus to other company operations like branding and marketing.
The use of unwanted materials and packaging fillers is greatly reduced when using a Box Forming Machine.
A company’s carbon footprint is greatly reduced when the use of waste materials is highly inhibited.
This type of Box Making Machine is fully automated and can work autonomously once it has been started and parameters set.
automatic box making machine
It is highly efficient since it requires only one operator just to monitor therefore reducing human errors.
This is a machine that employs total human labor in making boxes.
The boxes are formed by either folding them with a buckle, a knife or a combination of both with a variation in their design.
manual box making machine
This is a boxing machine that completes the box forming process of four sides using Programmable Logic Control.
rigid box forming machine
It can be adjusted to process various box types with folding and air bubble pressing automated.
This type of machine is used to place and form the inner box and the box while sealing it with adhesive tape at high pressure.
box corner pasting machine
It produces refined and stable corners on boxes with very high speeds of operation and at low costs.
A Tray Forming Machine is a versatile device that uses corrugated cardboards to form trays.
These machines are available in either continuous motion designs or designs having intermittent motion with varied speeds.
Adjustments for forming the different types and sizes of trays are easily made with the products regulated in the whole forming process.
They can also be integrated with other machines like a shrink wrapper to ensure packaging is always ready for distribution.
tray forming machine
A Box Forming Machine forms boxes by compressing and folding cardboards fed into it while still flat.
Its mode of operation is almost similar to the Tray Forming Machine with the difference very minimal.
Machine parts for both Box Forming Machine and Tray Forming Machine operate on the same principle with striking similarities.
The major differing factor between the two machines is the end-product formed.
A Box Making Machine consists of various parts that are linked together to complete the process. These parts include:
This is the point where flat boxes that are to be folded are placed and varies in design depending on the type of machine.
Depending on the size of the boxes to be made, most feeding points can be adjusted to fit the flat boxes.
Its main function is to smooth down the flat box material in order to ease the process of folding it. The process normally requires some form of mild heat which can be regulated by the operator based on the type of box.
This unit is composed of several different parts and is where the folding of the box occurs.
The base flaps of the box are folded using a crash-lock module with the system based on either non-hook or hook.
Boxes which have been folded poorly or have any form of defect are separated from those that have been folded well in this compartment.
It is made up of sensors that assist in the detection of faulty boxes.
In this section, several parts of the boxes are applied with adhesive that will boost the process of binding.
This can be done using binders or adhesive since the box has to carry heavy items hence it strengthens the box.
This component system assists in transporting the boxes from one part of the machine to the next. This motion is facilitated by a series of rollers and servo motor.
This is an LCD display that is used to regulate the functional parameters of the machine such as temperature and speed.
Various errors can also be displayed for efficient diagnostics.
Cardboards are first placed in the feeding point bearing in mind the set speed of production in order not to jam the machine.
The rollers will then move the boxes from the feeding point to the next point of process.
The cardboards then go to the pre-breakers from the feeding point where it is smoothened by ironing it.
The smoothening is done using heat by the pre-breakers and this can be regulated depending on the type of cardboard.
When there is excess, the cardboard may burn while insufficient heat will result in a wrinkled cardboard.
After heating, the cardboard proceeds to the cutting unit where it is trimmed by cutters to the desired measurements.
The cardboard then moves to the folding unit where it is folded and a box is formed depending on the design set.
This process greatly relies on the operating speed that the machine is running on.
They box now proceeds to the separation section where boxes that have not been well folded are ejected.
Some of the boxes may also have deformities or any other flaws and they are ejected as well.
All the flawlessly produced boxes then go to the adhesion stage which is the final production stage. This is to enhance durability and strength to carry loads, an adhesive is applied on the box’s bottom side.
Depending on the box specifications and the kind of machine used, cello tape or glue can be applied as adhesives.
After the adhesion stage, the box exits the cartoning machine and is ready for use subject to quality standards having been passed.
The efficiency of a Box Forming machine is normally overlooked by many firms.
Some of the practices that can assist in improving the machines efficiency include:
When many boxes have been formed by the machine and stored, the challenge arises on where to place more thus stopping production.
Increasing the storage space or reducing the requirements for packaging ensures a continuous efficient process.
Audits should be carried out on whether the packaging material is optimum or wastages are occurring at high volumes.
It will also find out why the machine is not performing and mitigate ways of improving efficiency.
Labor costs can be greatly reduced by reducing the forming times thus increasing the output and general productivity efficiency.
Any slight alteration in the time taken to form a box greatly impacts the efficiency.
Many factors have to be put into consideration before settling on the most appropriate Box Forming Machine. They include:
Before settling on a particular machine, the required box dimensions have to be identified first.
This will enable one to determine whether the machine can fold that box size thus improving output and efficiency.
The output and the folding capacity of a Box Forming machine heavily rely on its speed.
However, the speed has to be selected keeping in mind the possibility of an expansion of operations in the future.
A machine having the latest technology is highly preferred because it will be easy to integrate it into the production lie.
The rapid changes in technology require purchasing of a technologically advanced Box Forming Machine.
Budgeting is always done prior to purchasing and it is important to get a machine that is within your budget.
Other factors like the model and quality also have to be considered before settling on the best price machine.
The speed of a Box Forming Machine greatly influences its output and folding capacity
. A major factor to consider when looking the speed of the machine is the provision for expansion in the future and increase in demand.
Some sealing options include:
There are very many types of Adhesive Tapes for box sealing depending on design and application of the boxes formed.
They include:
i. Acrylic Tape – best option for sealing corrugated boxes with minimal pressure required to bond it.
ii. Water-Activated Tape – made of gum adhesive with kraft paper with some have reinforcements of fiberglass layers.
A strong bond is created on the carton because the adhesive penetrates the cartons fibers.
iii. Hot Melt Tape – this is a very durable tape that sticks very well on boxes and works well under stress and strain.
Performs exceptionally well in boxes containing recycled materials of high volume.
iv. Paper Packing Tape – they are tamper-proof and very strong with the ability to have information like product name printed on it
v. Pressure-sensitive Tape – they are the most commonly used tape for sealing cartons and made from petroleum. They can be branded since they are transparent but non-biodegradable.
The glue widely used in the sealing of cartons is called Polypropylene and bonds with various carton materials well.
The seal formed is usually tamper-proof and very flexible with resilience to cold, heat and moisture.
It is mainly made of stabilizers together with bitumen, fibers and fillers in their composition. Immediately the solvent has evaporated, the remaining components on the adhesive bond to the box surface forming a solvent bond and sealing it.
This is a sealing method normally applied to cartons in transit to keep them intact mostly when tape or staples are not used.
The strapping is made of Polypropylene and can automatically applied or manually using a hand strapping tool.
They are usually bigger than the regular office staples and are normally made from strips of metal. They are normally sturdier and can withstand the shipping severities while remaining tamper proof. They can also be applied in holding together seals and reinforce the corners of boxes.
Maintaining the Box Forming Machine will increase its lifespan and ensure that its efficiency of operation is good.
Some of the maintenance procedures include:
It should then be covered to protect it from dust, water and extreme temperatures.
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