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There are many advantages of wire sawing that saving time and operation cost as well as providing rapid cutting technique. Diamond wire sawing creates the least dust and noise and may be used to cut in any direction, including curves and circles. Rope saw is wrapped around a material that needs to be cut, or threaded through a bore hole, and is then driven at high speed to utilize abrasion to effectively cut through concrete/marble/granite slab or steel and heavily reinforced concrete.
Vacuum brazed diamond beads is a brazing method that fixes the diamond powder on the bead matrix. This method is more environment friendly compared to electroplated wires which causes pollution. Vacuum brazed wires are specially designed to provide faster cutting of concrete, reinforced concrete due to its extra sharpness of beads. In order to improve the lifespan of the wire, vacuum brazed beads are of double layer structure which greatly improve its sharpness. If your project needs faster cutting much more than longer cutting life, vacuum brazed wires are the ideal option.
Sintered beads are made by mixing diamond powder and metal powder, and then sintering on the bead base. While sintering process, beads are being inserted in special tunnel ovens in approximately °F.The structure of sintered bead has a relatively uniform diamond dispersion in order to cut evenly both upper and lower layers. Therefore, sintered beads has a longer lasting life and more cutting volume than vacuum brazed beads.Sintered diamond wires are widely used in cutting all kinds of stones like marble, granite, concrete, reinforced concrete and more. If your project needs more cutting volume than faster speed, sintered wires are the ideal option.
Wire sawing uses a wire that has diamond beads on it to cut through concrete, brick, block or steel. This is a good method to use when the material that we are cutting is over 24″ thick. As long as we can get all the way around the object we can cut through it no matter the thickness. It offers advantages such as versatility, precise cutting, reduced vibration and the ability to cut large and thick concrete structures.
If you are looking for more details, kindly visit concrete diamond wire saw ropes.
Tensioning: Once the wire saw is properly anchored, it is tensioned to create the cutting action. Tensioning is achieved by tightening the wire rope using hydraulic or mechanical tensioning devices. The wire saw needs to be adequately tensioned to ensure precise and effective cutting.
Cutting: With the wire saw properly tensioned, the cutting process can begin. The machine’s motor drives the wire rope, causing it to move in a continuous loop to cut through the surface. The diamond beads embedded in the wire rope gradually abrade the concrete, creating a cutting line. The cutting speed can be controlled by adjusting the motor’s speed and the feed rate of the wire rope.
Cooling and lubrication: Concrete cutting generates heat and friction, which can damage the wire saw and reduce cutting efficiency. To address this, water or a specialized cutting fluid is applied during the cutting process to cool and lubricate the wire rope. This helps to maintain the cutting performance and extend the life of the wire saw.
Control and precision: One of the key advantages of wire sawing is its ability to achieve precise and controlled cuts. The wire saw can be guided along a predetermined cutting path to create straight lines, curves or complex shapes as required. Operators carefully monitor the cutting process to ensure accuracy and adjust the cutting parameters if necessary.
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