Once you have developed the molds, the process is extremely fast with cycle times as short as 10 seconds. It is excellent for medium and high-volume production runs for anything from 10,000 parts to well over 100,000 depending on what molds you use.
You will get efficient and thoughtful service from Yihua Mould.
Sometimes you can increase production by using a multi cavity or family mold, where several parts are produced from one press to further increase the manufacturing rate.
If you are outsourcing your molding then it’s also important to consider an efficient front-end design and order process – take a look at our on demand manufacturing.
There is a huge range of plastic materials that you can select from depending on what properties you need from your final part. And you are not limited to plastic, Protolabs also offers liquid silicone rubber molding.
You can even use fillers in the molding material, which adds greater strength to the completed part, and you have a huge range of colors to choose from as well. Talk to us about what you need your part to achieve – there are generally a number of different options.
If you are committing to steel mold tools for high production volumes (100,000+) then it can take a great deal of time and machining to produce and this can be a significant capital cost. If you need lower volumes of parts then this will affect your cost per part price and it may be worth exploring other options such as using aluminum molds instead.
It can take up to 12 weeks to produce steel tooling. If you need to get production running before this then take a look at our on-demand production; by using aluminum molds and digitizing our front-end process we can ship anything from 25 to 10,000+ parts in 15 working days or less from the point that you first upload your CAD. Sometimes parts shipped in as little as one day.
For very low production runs there are other technologies such as 3D printing or CNC machining which could provide a more cost-effective answer more quickly.
You will need to consider certain design elements, such as:
You also need to consider where to place your gates, ejectors and cooling lines if aesthetics are important. And remember it’s also hard to change the design of a mold – you can remove part of the mold, or add plastic to your final part, but not the other way round.
For smaller production runs, 3D printing allows you to design virtually any shape or geometry that you require. As a rapidly developing technology there is an increasing number of plastic and other materials, even metal, that we can produce.
Most people think that they should only turn to injection molding for orders of 100,000+ parts; but there are other options when you can use this process for smaller production runs.
Using more affordable aluminium molds and quick turnaround times (as fast as a day) our on-demand service helps keep your per part cost down. It is ideal for anything between 10,000 and 25,000 parts, but can help control costs for production runs even smaller than this.
For low production runs measured in the hundreds or less then it is also worth exploring other manufacturing technologies such as 3D printing and CNC machining. With these technologies the cost per part will be lower and you will not face the initial set up costs or lead times involved in producing molds.
In today’s competitive market, businesses are constantly seeking ways to streamline their processes, maintain high-quality standards, and reduce costs.
One crucial area where these objectives intersect is in the realm of a plastic injection molding project.
In this blog post, we will explore five key reasons why bringing your plastic injection molding process back home to a domestic custom injection molding company, like Pioneer Plastics, can significantly benefit your business.
From cost advantages and quality assurance to improving communication and reducing reshoring benefits, we will demonstrate how choosing a United States-based provider can contribute to a more successful and efficient plastic injection molding process.
Read on to discover the potential that lies in going local for your plastic molding needs.
One of the most compelling reasons to bring your plastic injection molding process back home is the associated cost savings.
By partnering with a local provider, businesses can reduce shipping and import fees, which are often substantial when working with overseas suppliers.
This reduction in logistical expenses can lead to an overall decrease in the total cost of production.
One significant advantage of choosing a domestic custom injection molding company is enhanced quality control and assurance.
United States-based manufacturers are required to adhere to higher manufacturing standards and regulations, ensuring the production of superior plastic components.
Furthermore, working with a local provider makes performing quality audits easier and more cost-effective.
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This is particularly beneficial when dealing with complex or sophisticated plastic components that require rigorous inspection.
When choosing a domestic custom injection molding company, one of the most significant benefits lies in improved communication and collaboration.
Working with a local provider eliminates the language barriers common with overseas suppliers, ensuring a more seamless exchange of information and a better understanding of project requirements.
Additionally, a domestic injection molding company is more familiar with local market and industry requirements, which leads to more accurate and tailored solutions.
This familiarity allows for faster response times and decision-making, streamlining the overall plastic injection molding process and contributing to a more efficient and successful project outcome.
Reshoring plastic injection molding offers numerous advantages that contribute to the overall success and efficiency of the production process.
Supports Local Economy
One significant benefit is the support it provides to the local economy and job creation.
By choosing a domestic custom injection molding company, businesses contribute to the growth of the industry within their own country, creating more job opportunities and fostering economic development.
Reliable Supply Chain
Another important aspect of reshoring is the enhancement of supply chain security and resilience.
By relying on local suppliers and manufacturers, businesses can reduce the risks associated with international trade, such as geopolitical tensions, currency fluctuations, and global supply chain disruptions.
This results in a more stable and reliable supply chain, allowing for better planning and management of resources.
More Eco-Friendly
Lastly, reshoring plastic injection molding promotes greater sustainability and reduced environmental impact.
Domestic facilities often adhere to stricter environmental regulations and are more likely to implement eco-friendly practices in their production processes.
Additionally, shorter transportation distances and reduced reliance on international shipping contribute to a decrease in carbon emissions and overall environmental footprint.
In today’s competitive market, choosing a domestic custom injection molding company like Pioneer Plastics offers numerous advantages over overseas alternatives, including cost savings, improved quality control, enhanced communication, and reshoring benefits.
Pioneer Plastics is leading domestic custom injection molding company with a proven track record of delivering high-quality plastic parts and proprietary products.
With a strong commitment to quality, innovation, and customer satisfaction, Pioneer Plastics ensures that your plastic injection molding process is efficient and tailored to your specific needs.
State-of-the-art facilities and advanced technology enable Pioneer Plastics to stay ahead of the competition and provide exceptional service to its clients.
With over 35 years of experience in the field, they can provide expert recommendations and guidance on how to select the right molding solution for your needs.
Every step is closely monitored by a dedicated team of professionals trained to ensure customer satisfaction – from initial design capabilities through delivery.
So, if you’re a business owner, product manager, or procurement professional considering a shift from overseas to domestic plastic injection molding, take the first step towards a better partnership by reaching out to Pioneer Plastics.
With their expertise, commitment to excellence, and advanced technology, you can be confident in your decision to bring your plastic injection molding process back home.
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