The energy-saving dry mortar production line is a highly efficient and energy-saving production system with a tower-type structure and a dry sand silo and cement silo installed on the top. Unlike traditional dry mortar mixing plant, this production line adopts dynamic weighing system and continuous mixer to achieve fast output of 80-120 tons/hour. There is no finished product storage silo as the user only activates the system when the dry mortar truck arrives at the telescopic loading port, producing 30 tons of dry mortar in approximately 15 minutes. The automatic batching system is equipped with a wide range of pre-stored formulas that can be activated at the touch of a button for masonry mortar, plastering mortar, gypsum mortar and more.
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Structure Design
The energy-saving dry mortar production line is designed as a tower structure, and the overall design contains the following key parts:
Dry sand silo and cement silo: top mounted for raw material storage.
Dynamic weighing system: to realize accurate material measurement.
Continuous mixer: ensures fast and homogeneous mixing of the materials.
Telescopic loading spout: facilitates direct loading into the dry mortar truck.
Automatic batching system: pre-stored multiple formulas, which can be activated by one key.
Key components
Dynamic dosing system: realizes continuous feeding, continuous dosing, continuous mixing and continuous discharging.
Three-stage forced mixing system: ensure efficient and uniform mixing.
Computerized control system: precisely control the production process.
Automatic dosing system: supports one-key start for multiple formulas.
Construction industry
The energy-saving dry mortar production line is widely used in a variety of projects in the construction industry, including masonry, plastering, coating, etc., to provide efficient and high-quality dry mortar.
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Industrial use
In addition to construction, dry mortar production lines can also be used in industry where special mortar mixtures are required, such as the refractory and chemical industries.
Efficient production
The specially designed dynamic metering system, three-stage forced mixing system, and computer control system subvert the traditional intermittent high-power mixing production mode, realizing continuous feeding, continuous metering, continuous mixing, and continuous discharging, with a particularly high production efficiency of 80-200 tons per hour.
Energy efficient and environmentally friendly
The total power of the whole production line is only about 120kw, and the motor power is only 36.8kw during normal operation, of which the mixing power is only 13.2kw, and the power consumption per ton of mortar is less than 0.5 degrees. Calculating with an annual output of 300,000 tons, it can save about 800,000 yuan of electricity cost every year.
Quality Control
Automated dynamic weighing and continuous mixing ensures consistent quality of dry mortar to meet various construction needs.
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