With a wide range of industrial 3D printers available in the market, evaluating machines for your production floor that fulfill your manufacturing needs entails considerable factors. Understanding your 3D print applications, the space it would need, the conditions to house the machine in, material and software requirements, and the budget are some of the important parameters to take into account before investing in the machine.
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To filter down the vast array of industrial 3D printers available in the market, we deep dive into the top 7 questions to consider while buying a large-format industrial 3D printer.
The first question to ask yourself is - what do you want to 3D print and why?
This question lays the groundwork to help you create a list of the applications the machine can be used for and in which part of the production line it can be implemented.
For example, if you are looking to print prototypes, will they be for functional roles like performance testing and fit checks or are they geared toward design approval? Similarly, for tooling applications, would the printed tools be deployed on the production line or used for specialized tasks like CMM inspection? If 3D printing end-use parts, what would the operating environment be like, and the requisite tolerances?
The next question is the dimensions – how big are the parts you intend to 3D print?
The key advantage of a large-format 3D printer is its capability to produce sizable components or batch print smaller parts in a single print job. Smaller printers face a limitation where they cannot accommodate large parts within a single print session, requiring the assembly of individual components post-printing.
In practice, the applications of 3D printing extend across almost all industries. AM can cut tooling costs and reduce lead times, especially for manufacturing industries by maintaining a digital inventory and manufacturing on-demand. It can reduce external dependency and minimize logistics by printing lightweight, strong, and ergonomic jigs and fixtures in-house. In the vehicle after-market customization sector, it can manufacture individualized 3D printed parts and patterns and also molds for a variety of components. For the aerospace industry, it’s used extensively to build low-volume MRO tools that meet the highest standards and certification set by the tightly regulated sector.
Evaluate the available space for the large-build volume 3D printer on your production floor. With dimensions ranging from x y z mm / x 77 y 98 z 83 inches (with tower) for our largest machine, BigRep PRO to x y z mm (x 67 y 46 z 69 inches) for the smaller BigRep STUDIO, our printers are suitable for different spaces, including shop floors, labs, and offices.
The environmental conditions you are housing the 3D printer also play an important role. Factors such as humidity levels, airborne particles from nearby equipment, and also the storage condition of the 3D printing filament can significantly impact print quality. For enclosed lab environments, an open-frame system may suffice, but climate-controlled rooms might be necessary for more demanding conditions.
Given the high power consumption of industrial 3D printers, you must also consider the electrical requirements of large-format 3D printers. Make sure there’s sufficient electrical output while deciding the printer's location on the production floor. BigRep’s machines have relatively lower power consumption as compared to other industrial 3D print machines in the market. The BigRep STUDIO and ONE can run with standard power outlets while our biggest machine, the BigRep PRO, needs an industrial power socket.
Nearly every 3D printer manufacturer offers its proprietary software for setting up and slicing parts, but some companies embrace an open-source approach, allowing you to select your preferred slicing software. You might opt to stick with familiar software or use the pre-loaded profiles and settings from the printer manufacturer.
When assessing software options, consider the expertise level of the people operating the machine. Whether experienced or newbie operators, some systems demand more technical proficiency, while others, like the BigRep’s, are more plug-and-play. Regardless of the printer, opting for software installation and training from your provider helps you learn the optimal settings, part orientation, and materials for successful prints.
With BigRep’s 3D printers, we have an open-source approach where you can use external software or our suite of intelligent solutions. With our software - BLADE and CONNECT, you have complete oversight from design to print monitoring.
BLADE is an easy-to-use slicing software that allows for greater control of printing parameters on all BigRep large-format additive manufacturing systems.
CONNECT is a one-stop platform connecting you with your BigRep printers to boost productivity with remote monitoring and data analytics.
Having local support is often an invaluable asset to any business embracing 3D printing. Ask for references, talk to customers who are using the printers, and understand their experience working with the company and if the level of service meets or exceeds your expectations. When you invest in an industrial large-format 3D printer, you expect the level of support to match the price tag of the printer.
BigRep provides local support through our global and regional headquarters (Berlin, Boston, and Singapore), as well as a network of reseller partners around the globe. We offer three levels of support beyond our standard on-demand service, so your 3D printer is tuned for optimal performance and has minimum downtime.
Our support options include access to:
1. A knowledge base for 24/7 troubleshooting through the BigRep HUB
2. On-demand service with an online ticket system for additional support
3. Service contracts for scheduled maintenance to prevent issues and ensure your peace of mind
If you are new to 3D printing and want to learn more about the machine or are a seasoned operator trying to troubleshoot an issue, where would you start? While the internet has a wealth of information, it may lack the specifics to train you on the intricacies of a particular industrial 3D printer. If your 3D printer provider has eLearning courses, hands-on training, and learning resources, it can significantly improve your knowledge and ability to efficiently operate a 3D printer, troubleshoot issues, and maximize its capabilities.
BigRep's eLearning platform, Academy, offers comprehensive courses from fundamentals to expert-level, spanning all aspects of large-format 3D printing. Whether you're delving into design, slicing, printer operation, troubleshooting, or beyond, the platform has you covered. For specific projects and topics, we provide custom training through remote conferencing or in-person sessions where a BigRep expert will guide you through the course while giving you real-time feedback.
Advanced and custom courses can be hosted in the BigRep offices if you prefer to learn hands-on with the machine. For your company’s on-site training, experts from the BigRep Academy can also come to your location.
We recommend taking the time to develop an ROI calculation while budgeting for a large-format 3D printer and truly assess every aspect of the purchase. How expensive is the annual service contract? If you find less expensive materials, does the 3D printer have an open materials system that can run it? Is safeguarding intellectual property a consideration? Will the printer be reliable enough to become profitable for your business?
Bringing manufacturing capabilities in-house gives you more control and flexibility in the design and production process, potentially resulting in significant cost savings over time. A reliable 3D printer can deliver consistent performance, minimize operational costs, and adapt to evolving manufacturing needs offering a lifetime value.
Often BigRep customers realize a positive ROI more quickly than they expected. Industrial giants like Ford Motor Company found their investment in a BigRep additive system returned in less than a financial quarter. “After two or three successful prints, the BigRep printer was already paid for,” said Lars Bognar, a research engineer at Ford.
To choose 3d printer equipment that fits your needs, you must clarify your goals, understand different 3d printer types, and match features to your intended use. You need to consider your space, budget, and how the 3d technology will support your specific application. Many buyers underestimate funding, overlook hidden costs, or miss crucial details like software compatibility and maintenance needs. When you choose a 3d printer, you avoid common mistakes by planning for accessories, inspecting essential components, and ensuring support for your preferred materials. This process helps you make a confident and informed 3d purchase.
Before you select a 3d printer, you need to identify your main use cases. Most users focus on prototyping, especially in industries like aerospace, defense, and product design. Prototyping allows you to test ideas quickly and make changes before full production. In fact, 66% of users rely on 3d printers for prototyping, while 72% in aerospace and defense use them for the same purpose. Functional prototyping is also a top priority, as it helps you create working models that simulate real-world conditions. This process lets you check fit, form, and function before committing to expensive manufacturing.
You may also use a 3d printer for repairs, research, or producing end-use parts. The ability to produce complex shapes and rapid iteration gives you a competitive edge. Many businesses value functional prototyping because it supports innovation and reduces time to market. The chart below shows the most common use cases for 3d printers:
When you plan for the future, you should consider how your 3d printing needs might change. The 3d printing market is growing fast, with new trends like automation, AI integration, and sustainable materials shaping the industry. You may want a printer that supports advanced materials or offers features for functional prototyping as your projects become more complex. Businesses now look for printers that handle diverse applications and support eco-friendly practices.
You should define your future goals early. If you expect to scale up production or shift from prototyping to manufacturing, choose a 3d printer that can grow with your needs. Functional prototyping will remain important as you develop new products and adapt to market changes.
When you explore 3d printing technology, you will encounter two main consumer options: FDM (Fused Deposition Modeling) and resin-based methods like SLA (Stereolithography). FDM printers use thermoplastic filaments, melting and layering them to build objects. Resin printers use liquid photopolymers, curing each layer with light for high detail.
You will find that FDM 3d printing technology offers fast prototyping and supports a wide range of 3d printing materials, including ABS, PLA, Nylon, PETG, and TPU. Resin printers excel in print quality, producing smooth surfaces and capturing fine details, which is ideal for dental, jewelry, and engineering prototypes. Both types deliver similar accuracy for many applications, with studies showing FDM can match SLA in dimensional accuracy for dental models.
You should compare FDM, SLA, and SLS 3d printing technology to match your needs. SLS (Selective Laser Sintering) stands out for industrial-grade parts and complex geometries, using nylon powder for superior mechanical properties. However, SLS printers come with higher costs and limited material options.
Note: Most 3d printers achieve about 0.2 mm accuracy, which suits many prototyping and functional part needs. However, you may need post-processing for the best surface finish or tight tolerances.
You should consider print speed, total cost, and the complexity of your designs when choosing a 3d printer. Each 3d printing technology offers unique strengths for different applications, from rapid prototyping to high-performance end-use parts.
You should prioritize print quality when evaluating 3d printers. The resolution in 3d printing directly impacts the level of detail and surface finish you can achieve. SLA printers deliver the highest accuracy, with XY resolutions as fine as 10 microns and Z resolutions down to 10 microns. FDM printers typically offer XY resolutions between 100 and 500 microns, while SLS printers fall in the middle. The table below highlights these differences:
You will notice that higher resolution supports intricate designs and smooth surfaces. Experimental studies confirm that advanced 3d printing technology, such as PolyJet, achieves the best accuracy for complex models.
Build volume, or print capacity, determines the maximum size of objects you can produce. Larger build volumes let you print bigger parts or multiple items at once, which increases efficiency. You can match your printer’s build volume to your current and future project needs to avoid unnecessary upgrades. The table below shows typical build volumes for different printer types:
Selecting a printer with flexible print capacity supports scalability and operational adaptability for diverse 3d projects.
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You need to consider the range of 3d printing materials your printer supports. Nylon offers strength and flexibility, while polycarbonate provides heat resistance and toughness. High-impact polystyrene and polyvinyl alcohol serve as support or specialty materials. ASA resists UV exposure, making it suitable for outdoor use. Metals and composites expand your application range but require advanced 3d printing technology. Fine-tuning material settings, such as layer thickness and infill density, helps you achieve the desired mechanical properties and print quality.
Ease of use remains one of the key features to look for in any 3d printer. Many users face challenges with complex software and calibration. Print failures often result from user error or lack of training. Studies show that 69% of users want more reliable and affordable 3d printing technology. Improved training and user-friendly interfaces increase adoption rates and reduce frustration. Features like auto bed leveling and intuitive software make the 3d printing process smoother for both beginners and professionals.
Tip: Choose a printer with a strong knowledge base and active community support to boost your confidence and success rate.
Maintenance requirements differ across printer models and technologies. Predictive maintenance strategies use analytics and AI to optimize service schedules and reduce downtime. Maintenance costs include materials, labor, electricity, and ancillary services. These expenses vary based on the 3d printer’s design and the 3d printing technology it uses. Regular upkeep ensures consistent print quality and extends the lifespan of your equipment.
You need to evaluate the total cost of ownership before you select a 3d printer. Budget considerations go beyond the initial price. You must account for materials, upgrades, and ongoing maintenance. Different pricing models, such as fixed-fee rentals or pay-per-build, affect your long-term expenses. High usage may justify owning a 3d printer, while occasional users might benefit from renting or using a platform. The table below compares key cost factors:
Popular 3d printer models like the Creality Ender 3 and Anycubic i3 Mega cost under $500, offering reliable performance for most users. However, you should also consider print speed, resolution, and upgradability, as these influence both your initial and future costs.
You must assess your available space before purchasing a 3d printer. Some 3d printers have compact footprints, while others require dedicated workstations. Consider ventilation, noise, and accessibility for maintenance. A well-organized workspace improves safety and efficiency.
Brand reputation and customer support play a crucial role in your 3d printing experience. High customer retention rates (40%-60% in the hobby market) indicate strong support and product satisfaction. Look for brands with high Net Promoter Scores (NPS above +50 is exceptional) and customer satisfaction scores above 80%. The table below highlights key support metrics:
Tip: Choose a 3d printer brand with responsive support and regular feedback channels to resolve issues quickly.
A strong user community can help you solve problems, share tips, and access upgrades for your 3d printer. Online forums, social media groups, and local maker spaces offer valuable resources. Active communities often provide troubleshooting guides, firmware updates, and new 3d model files. You gain confidence and improve your skills by engaging with other users.
When you choose 3d printer equipment, you need to compare models based on your specific goals. Start by identifying the main features that matter for your application, such as accuracy, build volume, and material compatibility. Research shows that industrial Multijet printers deliver higher accuracy and precision than many desktop models. However, recent improvements in desktop SLA and DLP printers have made them more affordable and suitable for clinical and professional use. You should also consider the software that comes with each printer.
A recent study compared 12 different 3d printers used in dentistry. The findings revealed that budget models like the Anycubic Photon and Elegoo Mars achieved accuracy levels similar to premium printers. This means you can find cost-effective options without sacrificing performance. The table below summarizes some key comparisons:
You should also pay attention to printing protocols. For example, oblique orientations and non-hollow horizontal settings often provide better accuracy for dental models. Always match the printer’s strengths to your intended use, whether you need high precision, speed, or cost savings.
Before you choose a 3d printer, read user reviews and expert buyer’s guides. Reviews offer real-world insights into reliability, print quality, and ease of use. Look for feedback on machine uptime, customer support, and software updates. High customer satisfaction scores—such as an average rating of 4.5 out of 5—indicate strong performance and support.
You should also check for active user communities. These groups provide troubleshooting tips, firmware updates, and shared experiences that can help you solve problems quickly. Many users highlight the importance of features like heated beds, filament detection, and auto bed leveling. These features improve print quality and reduce failed prints.
Tip: Prioritize printers with comprehensive warranties and responsive support teams. This reduces downtime and repair costs.
A structured checklist helps you choose 3d printer equipment that meets your needs and avoids costly mistakes. Use the following criteria to guide your decision:
You should also follow a maintenance schedule. Clean and lubricate your printer regularly, calibrate components, and inspect parts for safety. These steps extend the printer’s lifespan and improve print quality.
You can follow a clear, step-by-step process to choose a 3d printer that fits your goals:
Define Your Needs: Identify your main application, required accuracy, and preferred materials.
Research Technologies: Compare FFF, SLA, and SLS printers. FFF models offer affordability and ease of use, while SLA provides high precision and smooth finishes. SLS suits industrial and functional parts.
Evaluate Key Features: Check print volume, build chamber type, bed adhesion, layer resolution, extruder configuration, sensors, connectivity, software compatibility, and brand support.
Compare Models: Use tables and buyer’s guides to compare models side by side. Consider both technical specs and user feedback.
Check Operational Metrics: Review machine uptime (target 95% or higher), production turnaround time (6-8 hours per cycle), and cost savings (aim for 20% reduction over time).
Review Market Trends: Consider production efficiency, customer satisfaction, cost management, and innovation rate. Leading brands like Stratasys and 3D Systems often set industry benchmarks.
Use a Checklist: Go through your final checklist to ensure you have covered all critical factors.
Read Reviews and Community Feedback: Validate your choice with real-world experiences from other users.
Make Your Decision: Choose a 3d printer that aligns with your goals, budget, and operational needs.
Note: The best 3d printer for you balances performance, reliability, and cost. Use a structured approach to avoid common pitfalls and ensure long-term satisfaction.
You can confidently choose a 3d printer by following a clear process. Define your 3d goals, compare 3d technologies, and match each 3d printer’s features to your needs. Remember, customer support matters as much as print quality. Recent surveys show 98% positive feedback for SLS 3d printers, with most users praising fast, expert service and reliable 3d support:
Start your 3d journey today and unlock new possibilities with the right printer.
You should consider FDM printers like the Creality Ender 3 or Prusa Mini. These models offer easy setup, strong community support, and affordable pricing. You can learn basic 3D printing skills quickly with these reliable machines.
You should perform basic maintenance after every 10–20 hours of printing. Clean the nozzle, check belts, and lubricate moving parts. Regular upkeep prevents print failures and extends your printer’s lifespan.
Tip: Set a reminder for monthly deep cleaning.
Many FDM printers support multiple materials, such as PLA, ABS, and TPU. Some advanced models offer dual extruders for multi-material printing. Always check your printer’s compatibility before purchasing new filaments.
You should budget for filament, electricity, and occasional replacement parts. Most users spend $10–$50 per month on materials. Electricity costs remain low for desktop models.
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